Installation guide: Xirgo with powered Y-cable | 6 or 9 pin

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Skill level: Expert

The installer can identify and connect to common engine and electrical systems on vehicles and assets; such as control modules, sensors, trigger wires, alternators, starters, and solenoids. The installer can use pull-up and pull-down resistors, relays, and diodes.

Time required: 20-40 minutes

This guide explains how to install a Xirgo device using a powered Y-cable in a vehicle that has either a 6-pin or a 9-pin connector. It also includes steps for installing the tracker in a vehicle that has a kill switch or master shut off.

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In this guide:

Step 1: Position the vehicle
Step 2: Gather your tools
Step 3: Check the kit contents
Step 4: Identify the parts of the Xirgo device
Step 5: Identify the parts of the powered Y-cable
Step 6: Identify the parts of the Xirgo adapter cable
Step 7: Identify the parts of the I/O harness
Step 8: Record the device serial number
Step 9: Connect the Xirgo adapter cable to the powered Y-cable
Step 10: Locate the vehicle’s data link connector port
Step 11: Remove the vehicle's data link connector
Step 12: Mount the replacement data link connector
Step 13: Connect the vehicle's data link connector to the powered Y-cable
Step 14: Connect the Xirgo adapter cable to the device
Step 15: Use the LED lights to identify the device status
Step 16: Plug the I/O harness connector into the Xirgo device
Step 17: Connect the I/O harness's white wire (vehicles with a kill switch)
Step 18: Connect optional peripherals or sensor inputs
Step 19: Route and secure the cabling
Step 20: Mount and secure the device
Step 21: Link the device and verify operation
Step 22: Update the vehicle tracker configuration (vehicles with a kill switch)

Step 1: Position the vehicle

Position the vehicle in a location that has good network coverage.

The engine must be off when you are installing the device.

Step 2: Gather your tools

Depending on the vehicle type, you may need the following tools:

  • Work light
  • Dash panel removal tools
  • Driver bits and socket set
  • Zip ties
  • Wire stripping tools
  • Digital voltmeter

Step 3: Check the kit contents

  • Xirgo device
  • Powered Y-cable
  • Xirgo adapter cable
  • I/O harness (required for vehicles that have a kill switch or master shut off, or installations with optional peripherals)

Step 4: Identify the parts of the Xirgo device

Xirgo_parts.png

(A) Fastening tabs
(B) 14-pin Y-cable diagnostics connector
(C) 24-pin I/O harness connector
(D) Amber LED for cellular network
(E) Blue LED for Bluetooth (if equipped)
(F) Green LED for GPS
(G) Device label

Step 5: Identify the parts of the powered Y-cable

DLC_Ycable_parts.png

(A) Universal connector (female)
(B)
Replacement data link connector (DLC)
(C) Bypass connecter (connect to vehicle's diagnostic port)

Step 6: Identify the parts of the Xirgo adapter cable

DLC_XirgoAdapterCable_parts.png

(A) Connector for Xirgo device
(B) Universal connector (male)

Step 7: Identify the parts of the I/O harness

Xirgo_IO-harness_parts.png

(A) OBD-II 24-pin I/O harness (RFID compatible), connects to Xirgo device
(B) Input 4 - black/green wire (ground trigger)
(C) Input 2 - black/orange wire (negative trigger)
(D) Input 1 - purple wire (positive trigger)
(E) Panic/privacy - 4-pin connector
(F) Driver ID reader - 2-pin connector
(G) Garmin - 10-pin connector
(H) Driver ID buzzer - 3-pin connector
(I) RFID reader - 6-pin connector
(J) Software controlled ignition input/output - white wire (use only for vehicles with kill switch or master shutoff, or when specified by Verizon Connect)
(K) 3-amp fuse

Step 8: Record the device serial number

Record the device's ESN/serial number (you will need it in a later step).

Verizon Connect installation partners can scan the device's ESN/serial number using the Reveal Hardware Installer (RHI) app.

The device serial number (called "ESN on Reveal) is on the information label on the top of the device.

00_Xirgo_XT63xx_-_SerialNo.png

Step 9: Connect the Xirgo adapter cable to the powered Y-cable

Plug the Xirgo adapter cable's connector into the powered Y-cable's connector.

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Step 10: Locate the vehicle’s data link connector port

Locate the vehicle’s data link connector by inspecting the following areas (in this order):

  1. Under the dashboard
  2. Beneath the steering wheel column
  3. The areas indicated in the image below

If you cannot locate the vehicle’s data link connector, check the vehicle owner’s manual.

Data_Link_Connector_-_Port.png

Step 11: Remove the vehicle's data link connector

Remove the vehicle's data link connector.

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Step 12: Mount the replacement data link connector

Mount the replacement data link connector in the location from where you removed the vehicle's data link connector.

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Route the cable to ensure it is clear of any moving parts.

Step 13: Connect the vehicle's data link connector to the powered Y-cable

  1. Plug the vehicle’s data link connector into the powered Y-cable’s bypass connector.
    image6.gif
  2. Twist the Y-cable's sleeve to lock the connection.
    The connection will click when it locks.

Step 14: Connect the Xirgo adapter cable to the device

  1. Plug the Xirgo adapter cable's connector into the Xirgo device.
    You may need to route harnesses to the mounting location through tight spaces before connecting them to the device (see Step 19).
    Plug_14Pin_Connector_Into_Device.gif
  2. Confirm the device is receiving power (LEDs are illuminated).
    You may need to turn on the ignition for the device to receive power. LEDs_Illuminated.gif

Step 15: Use the LED lights to identify the device status

Xirgo_LEDs.png

(A) Amber LED (Cellular Network)

  • OFF: No power to device
  • Flashing: Ignition is OFF
  • Fast Flashing: searching for cell signal / Ignition is ON
  • Solid: Cell signal acquired / Ignition is ON

(B) Blue LED (Bluetooth), only for Bluetooth-enabled devices

  • OFF: Bluetooth is not connected
  • Flashing: Bluetooth is connected

(C) Green LED (GPS)

  • OFF: Searching for satellites
  • Flashing: Satellite count +1
    • The LED flashes once to indicate a GPS signal is acquired.
    • The LED continues flashing to indicate the number of satellites visible to the device.

Step 16: Plug the I/O harness connector into the Xirgo device

Plug the I/O harness connector into the Xirgo device.

image13_Connect_Peripherals.gif

Refer to the Xirgo I/O harness versions article for details about I/O harness versions.

Step 17: Connect the I/O harness's white wire (vehicles with a kill switch)

This step should only be performed if you are installing the tracker in a vehicle with a kill switch or master shut off.

Connect_white_wire.png

(A) Xirgo device
(B) I/O harness (connects to Xirgo's 24-pin connector)
(C) White wire (connects to vehicle's ignition source)

  1. Familiarise yourself with approved methods for making wire connections:
    For information about poke-and-wrap, butt connectors, posi-tap and add-a-circuit fuse block adapters: see Verizon Connect electrical connection standards and installation policy guidance.
    For information about poke-and-wrap: see FAQ: How to make a poke and wrap connection (solderless splice).
  2. In the vehicle, locate the true ignition source. This can be an ignition switch, a factory spare wire connector labelled for ignition supply, or an ignition supply labelled on the fuse box.
    Use a digital multimeter to verify the voltage does not drop below 9 VDC while the engine is cranking.
  3. Connect the harness’s white wire to the vehicle’s ignition source using an approved connection method.

Step 18: Connect optional peripherals or sensor inputs

Connect optional peripherals as described in the relevant Peripherals section.

Pinout and wiring diagram for I/O harness

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Wiring_Diagram_RFID_Compatible_I-O_Harness.JPG

Step 19: Route and secure the cabling

  1. Route the cables to the mounting location and connect them.
    Coil and secure any loose cabling using zip ties to ensure it will not interfere with the driver or normal operation of the vehicle.
    Coil_And_Secure_Loose_Cabling.gif
  2. Check everything is fastened tightly, and trim zip ties if they have excess length.
    Use caution when trimming the zip ties. Accidentally cutting or nicking nearby vehicle wires will cause performance issues with the vehicle.
  3. Make sure the installation does not interfere with the driver or normal operation of the vehicle. If you have removed the dash panel, do not replace it until the network connection is confirmed (see Step 21).

Step 20: Mount and secure the device

  1. Find a suitable location to mount the device. Suggested mounting locations are shown below.
    Mount_locations_Xirgo.png
              (A) Behind the driver's side knee panel
              (B) Behind the instrument cluster
              (C) Behind the centre console
              (D) Behind the glove box

  2. To ensure strong network coverage, consider the following when choosing the mounting location:
    - The device should be mounted label-side up and skyward-facing for best signal.
    - The device should not be mounted directly under large metal parts.
    - The device will work through glass, plastics, and composites.
  3. Fasten the device securely to a stable mounting bracket or wire bundle using zip ties, VHB tape, or industrial strength Velcro. Do not cover the ESN/Serial Number with two-sided tape, the label will peel and be unreadable when the tape is removed.
    The device must be fastened securely to prevent it from moving and generating erroneous harsh driving event reporting.
              __Xirgo_Mounted.JPG

Step 21: Link the device and verify operation

Use Spotlight or the Reveal portal to link and verify successful installations. Learn how to Verify an installation in Reveal.

Step 22: Update the vehicle tracker configuration (vehicles with a kill switch)

This step should only be performed if you are installing the tracker in a vehicle with a kill switch or master shut off.

To prevent erroneous Reveal statuses such as false towing notifications, the device must be configured correctly as Ignition (3-wire, hardwired).

To update the tracker configuration, you can do one of the following:

Disclaimer

Verizon Connect shall have no liability whatsoever for any damages that arise from, or are connected with, your use of our services, including the GPS tracking hardware and dash cams, in a manner contrary to the(se) instructions or in violation of law and/or our agreement. Tracking hardware connected to the diagnostic port in any vehicle that has third-party devices also connected to the diagnostic port can cause interference or loss of functionality of the third-party device. These third-party devices include, but are not limited to, wheelchair lifts, lifesaving equipment, emergency lighting, and radar guns. If such a conflict exists, contact Verizon Connect support to have the tracking hardware configured to support the third-party device. Failure to do so relieves Verizon Connect of all liability for damages that arise from or are connected with your use of the devices. Installed devices may only be removed and transferred to another vehicle if the second vehicle has been tested for compatibility, as per the(se) instructions. Transfers between vehicles which do not follow the(se) instructions will void any and all warranties from Verizon Connect, and relieve Verizon Connect of all liability for damages that arise from or are connected with your use of the devices.


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