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Installation guide: XT63xx with SDLC for light duty Ford vehicles on Fleet

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Skill level: Intermediate

Installers must be able to remove dash panels and instrument clusters, and mount and secure devices safely.

This article explains how to install a Xirgo XT63xx device on light-duty Ford vehicles with an SDLC cable.

Time required: 20-30 minutes

Xirgo_XT-63xx.png

An ECMD connection requires an updated ECM-enabled configuration script parameter file to correctly identify ignition time. (At Step 10, you will call Fleet Support for this.)

In this article:

For installations that do not have optional peripherals, step 5 is not required.
For installations that do not have a Driver ID reader and external buzzer, step 6 is not required.

Step 1: Locate and capture the device serial number

The device serial number is on the top of the device.

Capture the device serial number (you will need it later to verify the installation).

Xirgo_XT-63xx_-_SerialNumber.png

Step 2: Identify the device LEDs

  1. Identify the location of the device LEDs.
    Xirgo_XT-63xx_-_LEDs.png
  2. Note the LED colours and statuses.

Amber LED (Cellular Network)

  • OFF: No power to device
  • Solid: Ignition is ON, cellular network is acquired
  • Flashing 1hz: Ignition is OFF
  • Fast Flashing: Ignition is ON; searching for cellular network

Blue LED (Bluetooth)

  • OFF: Bluetooth is not connected
  • Flashing: Bluetooth is connected

Green LED (GPS)

  • OFF: Searching for satellites
  • Flashing: Satellite count +1
    • The LED flashes once to indicate a GPS signal is acquired.
    • The LED continues flashing to indicate the number of satellites that are visible to the device.

Step 3: Choose where to mount the device

Xirgo_XT63-xx_-_Mounting_Location.png

Find a suitable location for the device to be mounted, such as behind the instrument cluster or the knee panel.

  • For best reception:
    • The device should be label-side up and skyward-facing.
    • The device should have a clear line of sight out of the vehicle.
    • The device should not be directly under metal.

The device will work through glass, plastic, and most composites.

  • The mounting location should allow securing the device with zip ties, VHB tape, or Velcro.

Step 4: Identify the SDLC cable and the SDLC Gateway module

  1. Identify the connectors on the SDLC cable (see image below).
    1. Connector for the back side of the vehicle’s SDLC module
    2. Connector for the vehicle’s factory connector
    3. Connector for the Xirgo XT63xx device
    Xirgo_XT-63xx_-_SDLC_Cable_.png

    The SDLC cable is used to connect between the factory harness and the back of the Ford Gateway/SDLC module.
  2. Identify the SDLC module, pictured below.
    The SDLC module, also known as the Ford Gateway, is already mounted on the vehicle.

Xirgo_XT-63xx_-_SDLC_Module_Front.png 
Front view of SDLC module

Xirgo_XT-63xx_-_SDLC_Module_Rear.png
Rear view of SDLC module

Step 5: Connect the SDLC cable to the vehicle

  1. Unmount the SDLC module and disconnect the factory harness from the back side of the SDLC module.
    The SDLC module is typically located along the driver side knee panel.
  2. Snap the provided Y cable in place between the factory connector and the back side of the SDLC module.
    The completed SDLC Y connections should be as pictured below.
    Xirgo_XT-63xx_-_SDLC_Y_Connections.png
  3. Remount the SDLC module back into place.
  4. Secure the cabling along its length, keeping it clear of any moving parts.
    Ensure cable placement does not interfere with the driver's operation of the vehicle or with any vehicle controls (such as brakes, pedals, or steering).

Step 6: Connect the SDLC cable to the device

  1. Connect the 14 pin Molex connector to the device for the ECM connection. Xirgo_XT63xx_-_ECMD_Cable_Plug.png

Step 7: Connect the I/O harness

This step is only for installations that have optional peripherals or sensor inputs.

  1. Plug the 24 pin Molex I/O harness connector into the Xirgo device.

    Xirgo_XT-63xx_-_IO_Harness.png

  2. Connect the I/O harness to the optional inputs (see images below).
    Wire colours may change, always verify the pin number.
    Xirgo_XT-63xx__Flt_-_IO_Harness__options_.png
    • A: Input 1 is pin 6; (-) negative input
    • B: Input 2 is pin 7; (-) negative input

    Xirgo_XT-63xx_-_IO_Harness__optional_inputs_.png
    • A: Garmin
    • B: Panic/Privacy
    • C: Driver ID Buzzer
    • D: Driver ID Reader

Step 8: Install the Driver ID reader and external buzzer

This step is only for installations that have a Driver ID reader and external buzzer..

  1. Mount the Driver ID Reader in a location that is convenient for the driver to use, such as to the right of the steering column.
    Use consistent placement in each of the customer’s vehicles whenever possible.
    Xirgo_XT-63xx_-_Driver_ID_Mounting_Locations.png
  2. Install the Driver ID reader by drilling a 3/8" (9.5mm) hole into a dash panel with at least 3/4" (19mm) minimum clearance depth behind the panel.
  3. Remove the retaining washer from the back of the reader and feed the 2-pin harness through the hole. Then secure the reader in place by sliding the retaining washer back onto the harness until it is snug against the back of the panel.
  4. Snap the 2-pin Driver ID connector into the Driver ID Reader cable head of the I/O harness, and secure the excess cabling using a zip tie.

Powering the external Driver ID buzzer

Reminder: No 3-wire installation.

When an ECMD diagnostic harness is used to power the device, the external Driver ID buzzer requires a 12V source to operate.

  1. Provide power to the external buzzer:
    Disconnect the 24-pin harness from the device.
    Join the red and white wires together using a butt connector or crimp cap.
    Xirgo_XT-63xx_-_Ext_ID_Buzzer_wires_%2B.png
  2. Snap the 3-pin buzzer connector into the buzzer cable head of the I/O harness and secure it using a zip tie.

Step 9: Route the cables and secure the device

  1. Route the cables to the mounting location you chose earlier (see Step 3).
    Coil and secure any loose cabling using zip ties to ensure it will not interfere with the driver or normal operation of the vehicle.
    Xirgo_XT-63xx_-_Route_Cables.png
  2. Mount the device behind the driver's side instrument cluster, centre console or knee panel areas, and secure it to a stable bracket or wire bundle so that it cannot move using zip ties, VHB tape, or industrial strength Velcro.
  3. Fasten the device securely to a stable mounting bracket or wire bundle using zip ties, VHB tape, or industrial strength Velcro. Do not cover the ESN/Serial Number with two-sided tape, the label will peel and be unreadable when the tape is removed.
    The device must be fastened securely to prevent it from moving and generating erroneous harsh driving event reporting.
  4. Xirgo_XT-63xx_-_Secure_Device.png
  5. Check everything is fastened tightly, and trim zip ties if they have excess length.
    Use extreme caution when trimming the zip ties. Accidentally cutting or nicking nearby vehicle wires will cause performance issues with the vehicle.
    If you have removed the dash panel, do not replace it until the network connection is confirmed (see Step 10).

Step 10: Update the device configuration and verify operation

  1. Call Fleet Support at 877-943-7306 to update the device configuration so ignition is sensed through the SDLC cable.
  2. Verify operation of the device.

To verify operation:

  • Use the Fleet Hardware Installer app, or
  • Call the Fleet Technical Support Line at 877-943-7306.

To download the Fleet Hardware Installer app:

Disclaimer

Verizon Connect shall have no liability whatsoever for any damages that arise from, or are connected with, your use of our services, including the GPS tracking hardware and dash cams, in a manner contrary to the(se) instructions or in violation of law and/or our agreement. Tracking hardware connected to the diagnostic port in any vehicle that has third-party devices also connected to the diagnostic port can cause interference or loss of functionality of the third-party device. These third-party devices include, but are not limited to, wheelchair lifts, lifesaving equipment, emergency lighting, and radar guns. If such a conflict exists, contact Verizon Connect support to have the tracking hardware configured to support the third-party device. Failure to do so relieves Verizon Connect of all liability for damages that arise from or are connected with your use of the devices. Installed devices may only be removed and transferred to another vehicle if the second vehicle has been tested for compatibility, as per the(se) instructions. Transfers between vehicles which do not follow the(se) instructions will void any and all warranties from Verizon Connect, and relieve Verizon Connect of all liability for damages that arise from or are connected with your use of the devices.

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