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Installation guide: XT63xx with RP1226 diagnostic harness on Fleet

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Skill level: Intermediate

Installers must be able to remove dash panels and instrument clusters, and mount and secure devices safely.

This article explains how to install a Xirgo XT63xx device with an RP1226 diagnostic harness.

Time required: 20-40 minutes

Xirgo_XT-63xx.png

In this article:

For installations that do not have a Driver ID reader and external buzzer, step 8 is not required.

Step 1: Locate and capture the device serial number

The device serial number is on the top of the device.

Capture the device serial number (you will need it later to verify the installation).

Xirgo_XT-63xx_-_SerialNumber.png

Step 2: Identify the device LEDs

  1. Identify the location of the device LEDs.
    Xirgo_XT-63xx_-_LEDs.png
  2. Note the LED colours and statuses.

Amber LED (Cellular Network)

  • OFF: No power to device
  • Solid: Ignition is ON, cellular network is acquired
  • Flashing: Ignition is OFF
  • Fast Flashing: Ignition is ON; searching for cellular network

Blue LED (Bluetooth)

  • OFF: Bluetooth is not connected
  • Flashing: Bluetooth is connected

Green LED (GPS)

  • OFF: Searching for satellites
  • Flashing: Satellite count +1
    • The LED flashes once to indicate a GPS signal is acquired.
    • The LED continues flashing to indicate the number of satellites that are visible to the device.

Step 3: Choose where to mount the device

Xirgo_XT63-xx_-_Mounting_Location.png

Find a suitable location for the device to be mounted, such as behind the instrument cluster or the knee panel.

  • For best reception:
    • The device should be label-side up and skyward-facing.
    • The device should have a clear line of sight out of the vehicle.
    • The device should not be directly under metal.

The device will work through glass, plastic, and most composites.

  • The mounting location should allow securing the device with zip ties, VHB tape, or Velcro.

Step 4: Identify the RP1226 kit and connector pins

  1. Identify the RP1226 kit (harness and cable).

    RP1226 diagnostic harness
    RP1226_Diagnostic_Harness.png

    Xirgo XT63xx adapter cable
    Xirgo_XT-63xx_-_Adapter_Cable.png
  2. Identify the connector pins on the RP1226 connector.
  • The RP1226 has 14 connectors (2 rows of 7 connectors).
    RP1226_Pins.png
  • Refer to the following pin out list for identification or troubleshooting:
    • Pin 1: Protected power
    • Pin 2: J1939 S-CAN (+)
    • Pin 4: J1939 K-CAN (+)
    • Pin 7: Ignition power
    • Pin 8: Ground
    • Pin 9: J1939 S-CAN (-)
    • Pin 11: J1939 K-CAN (-)

Step 5: Locate the RP1226 connector

Remove the panel in the kick panel/firewall area.
This will expose the power distribution junction box, where you can find the RP1226 connector.

Some trucks provide a spare RP1226 connector located behind panels at the top or bottom of the centre console.

The following example is from a Peterbilt truck. The location is similar on Kenworth trucks.

RP1226_Location.png

 

On some Peterbilt trucks the connector is located high in the brake/clutch area.

RP1226_Location2.png

Step 6: Connect the ignition wire

  1. Connect the white wire from the RP1226 connector (see pink arrow in image below) to the white wire on the 24 pin I/O harness to supply the device with ignition. RP1226_Ignition_Wire.png
    If this option is not possible you can connect the white wire on the 24 pin I/O harness to any good ignition source and leave the loose RP1226 white wire unused.
    Battery power and ground will be supplied to the device through the diagnostic connector.
    The red and black wires should be insulated and remain unused.
  2. Secure the cable along its length, keeping it clear of any moving parts.
    Ensure cable placement does not interfere with the driver's operation of the vehicle or with any vehicle controls (such as brakes, pedals, or steering).

Step 7: Connect the I/O harness

The power (red) wire and the ground (black) wire from the I/O harness are not to be used. Do not connect these wires to the vehicle.

        1. Plug the 24 pin Molex I/O harness connector into the Xirgo device.

          Xirgo_XT-63xx_-_IO_Harness.png

        2. Connect the I/O harness to the optional Inputs (see images below).
          Caution: Wire colours may change, always verify the pin number.

Xirgo_XT-63xx__Flt_-_IO_Harness__options_.png
  • A: input 1 is pin 6; + positive input
  • B: input 2 is pin 7; (-) negative input

 

Xirgo_XT-63xx_-_IO_Harness__optional_inputs_.png
  • A: Garmin
  • B: Panic/Privacy
  • C: Driver ID Buzzer
  • D: Driver ID Reader

Step 8: Install the Driver ID reader and external buzzer

This step is only for installations that have a Driver ID reader and external buzzer.

  1. Mount the Driver ID Reader in a location that is convenient for the driver to use, such as to the right of the steering column.
    Use consistent placement in each of the customer’s vehicles whenever possible.

    Xirgo_XT-63xx_-_Driver_ID_Mounting_Locations.png
  2. Install the Driver ID reader by drilling a 3/8" hole into a dash panel with at least 3/4" minimum clearance depth behind the panel.
  3. Remove the retaining washer from the back of the reader and feed the 2-pin harness through the hole. Then secure the reader in place by sliding the retaining washer back onto the harness until it is snug against the back of the panel.
  4. Snap the 2-pin Driver ID connector into the Driver ID Reader cable head of the I/O harness, and secure the excess cabling using a zip tie.

Powering the external Driver ID buzzer

Reminder: No 3-wire installation.

When an ECMD diagnostic harness is used to power the device, the external Driver ID buzzer requires a 12V source to operate.

  1. Provide power to the external buzzer:
    Disconnect the 24-pin harness from the device.
    Join the red and white wires together using a butt connector or crimp cap.
    Xirgo_XT-63xx_-_Ext_ID_Buzzer_wires_%2B.png
  2. Snap the 3-pin buzzer connector into the buzzer cable head of the I/O harness and secure it using a zip tie.

Step 9: Connect the adapter cable

Plug the RP1226 diagnostic harness into the Xirgo XT63xx adapter cable.

Xirgo_XT-63xx_-_Adapter_Cable1.png

Xirgo_XT-63xx_-_Diagnostic_Harness_Adapter.png

Step 10: Connect the ECM/diagnostic harness

Plug the adapter cable connector into the Xirgo device to connect the ECM/diagnostic harness.

Xirgo_XT-63xx_-_Connect_ECM_Diagnostic_Harness.png

Step 11: Route the cables and secure the device

  1. Route the cables to the mounting location you chose earlier (see Step 3).
    Coil and secure any loose cabling using zip ties to ensure it will not interfere with the driver or normal operation of the vehicle.
  2. Mount the device in the chosen location (see Step 3).
    The mounted device:
    Should be label-side up and skyward-facing, with a clear line of sight out of the vehicle.
    Should not be directly under metal.
  3. Fasten the device securely to a stable mounting bracket or wire bundle using zip ties, VHB tape, or Velcro.
    The device must be fastened securely to prevent it from moving and generating erroneous harsh driving event reporting.
    Do not cover the ESN/Serial Number with two-sided tape. (The label will peel and be unreadable when the tape is removed.)
  4. Check everything is fastened tightly, and trim zip ties if they have excess length.
    Use extreme caution when trimming the zip ties. Accidentally cutting or nicking nearby vehicle wires will cause performance issues with the vehicle.
    If you have removed the dash panel, do not replace it until the network connection is confirmed (see Step 12).

Step 12: Verify operation

To verify operation:

If you’re a Reveal customer, verify your installation in Reveal.

If you’re a professional installer using Reveal, use the Reveal Hardware Installer app.

If you’re installing a device in Fleet, use the Fleet Installer Portal.

Disclaimer

Verizon Connect shall have no liability whatsoever for any damages that arise from, or are connected with, your use of our services, including the GPS tracking hardware and dash cams, in a manner contrary to the(se) instructions or in violation of law and/or our agreement. Tracking hardware connected to the diagnostic port in any vehicle that has third-party devices also connected to the diagnostic port can cause interference or loss of functionality of the third-party device. These third-party devices include, but are not limited to, wheelchair lifts, lifesaving equipment, emergency lighting, and radar guns. If such a conflict exists, contact Verizon Connect support to have the tracking hardware configured to support the third-party device. Failure to do so relieves Verizon Connect of all liability for damages that arise from or are connected with your use of the devices. Installed devices may only be removed and transferred to another vehicle if the second vehicle has been tested for compatibility, as per the(se) instructions. Transfers between vehicles which do not follow the(se) instructions will void any and all warranties from Verizon Connect, and relieve Verizon Connect of all liability for damages that arise from or are connected with your use of the devices.

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