RFID Installation Guide for 3G swaps and existing 4G Xirgo installations
In this guide:
RHI verification and vehicle naming conventions
Step 1. Locate the existing Xirgo installation
Step 2. Perform the 3G swap in RHI if necessary
Step 3. Remove the 3G device if necessary
Step 5. Connect the inline RFID adapter harness
Step 6. Determine if the existing Driver ID reader hole can be reused
Step 7. Make the RFID reader hole
Step 8. Route the RFID reader’s 6-pin harness
Step 10. Download firmware updates
Step 13. If the buzzer fails to sound
Step 14. Verify installation using the Reveal Hardware Installer app
Verizon Connect professional installation technicians
Support for Charter employees performing installations
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Skill level: Intermediate (installers must be able to remove dash panels and instrument clusters, and mount and secure devices safely.)
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Time required: 20-30 minutes
This document provides instructions to install an RFID card reader into Charter vehicles outfitted with an existing 4G Xirgo device or a 3G Xirgo device that requires a swap. It also introduces a new RFID I/O adapter harness, and a new 6-pin RFID card reader based Driver ID solution that replaces Charter’s existing iButton solution.
Dispatches to install RFID card readers into vehicles with existing 4G devices make up most of the ongoing work tickets you will complete during the roll-out. You may begin at Installation Step 5. when no 3G swap is required.
Caution
If you are dispatched for 3G swap it must be performed in RHI before beginning the 4G device install.
The overwhelming majority, if not all, 3G device swaps are already complete. However, it's still possible you may encounter a recently located vehicle with a 3G device. Mark these vehicles as 3G device in RHI and your job sheet. You do not need to call Support, a a 3G swap go back visit will be scheduled for the vehicle.
3G units can be identified by the part number listed on the device Xirgo label.
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Xirgo 6360 - AT&T 3G device
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Xirgo 6350 - VZW 3G device
4G models begin with 637x or 638x.
Xirgo devices are susceptible to EMI effects from the power and RFID harnesses when they are tightly bundled together and/or zip tied directly to the Xirgo. This can cause the device to be unable to interpret RFID card reads correctly -even when the reader provides a green LED confirmation response, as well as causing the Xirgo to reboot causing missed trip or sensor data.
Obtain vehicle keys, installation hardware, and RFID test cards from the local POC or vehicle’s driver to use while testing installations. Generic test cards not assigned to a driver must be returned to the local POC before leaving each day unless you work out an accomodation with the POC due to their schedule or the next days start time.
Note
Any Charter employee's personal RFID card must be left with the vehicle or given back to the driver or local POC when the installation is complete.
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RFID I/O Adapter Harness: Part # CBA-US-XIR-002-01-00
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RFID Card Reader: Part #PLA-X21 with 3M DuoLock
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Locking Grommet x 1: Heyco Part# 2137
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Alcohol wipes x 2
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Use the RFID I/O adapter harness when performing 4G upgrade installs and 3G migration swap installations. Do not use it for new vehicle installations. Skip to Installation Step 4.
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The RFID I/O adapter harness installs in-line between the Xirgo and the existing I/O harness, and allows technicians to complete installations without re-making I/O and power connections. It does not replace the existing I/O harness.
RFID reader installation requires increasing the existing Driver ID reader’s pass through hole to 1” in diameter. A hole saw may be easier to control than a 1-1/8th inch Unibit or standard drill bit. If you accidentally drill the diameter 1/8” too large the grommet will not seat in the hole. Use a safe method you are comfortable with and always look before you drill.
During about 30% of the RFID confirmations in the RHI App, instead of going to the RFID Install screen, RHI is taking the installers to the Xirgo Install screen, which demands VIN, Vehicle Name and Vehicle #. When this happens, it is critical for installers to enter the Vehicle Name and Vehicle # exactly as prescribed by Charter without error.
Per Charter, the Vehicle # and Vehicle Name are:
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Exactly the same in each field.
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The format is always the three character Region Code, followed by a dash "-" followed by the last 8 characters of the VIN, no spaces.
Here are examples:
Note
Most vehicles are already equipped with a 4G device.
If no 3G/4G device swap is required, you can skip to Installation Step 5 after locating the device.
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Use snips to cut the mounting zip ties and remove the 3G device.
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Disconnect the 14-pin and 24-pin harness Molex ends from the Xirgo and lay them aside.
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Disconnect the 2-pin iButton reader from the 24-pin I/O harness then disconnect the I/O harness from the Xirgo.
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Connect the male end of the RFID I/O adapter harness to the existing I/O harness.
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To power the device, connect the female end to the Xirgo.
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The existing power connections, peripheral and sensor input connections are passed through to the Xirgo.
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To reuse the existing hole, you must increase its diameter from 3/8” to 1”. You must also be able to Velcro mount the new RFID reader in a location convenient for the driver to reach with their RFID badge.
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If the existing Driver ID reader’s mounting hole cannot be reused due to location or fit, then a new 1” hole must be drilled.
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You must disconnect the iButton reader’s 2-pin Molex connector from the I/O harness so it doesn’t trip the buzzer after completing the installation.
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Leave the old iButton reader mounted in place and secure the harness.
Recommended RFID reader mounting locations:
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Location 1: Reuse the existing Driver ID hole to the right of the steering column whenever possible.
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Location 2: An empty space on a driver’s side hush panel.
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Location 3: Left side of the steering column if the other locations are not practical or available.
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Create a 1” hole. Look before you drill, be careful not to damage adjacent vehicle parts.
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Pass the RFID reader’s 6-pin Molex through the grommet then insert the grommet into the hole.
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Route the 6-pin harness towards the Xirgo until you are able to connect it to the RFID I/O adapter’s matching 6-pin harness leg.
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Secure the harness using zip ties so it doesn’t interfere with the driver or normal operation of the vehicle.
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Clean the mounting location with the provided alcohol wipes.
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Peel the Duolock adhesive backer from the reader then press and hold the reader to the mounting location for 30 seconds.
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Start the vehicle for 15 seconds then turn it off to initiate any remaining firmware updates.
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Wait 10 minutes before restarting the vehicle to allow firmware updates to complete. The Xirgo will reboot during the FW update process.
Warning
Xirgo devices do not update firmware while a vehicle is running.
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The Xirgo buzzer will sound prompting you to touch a Charter RFID card to the reader. The reader’s LED flashes green to indicate a successful read, and the buzzer stops.
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If the card reader’s red LED flashes that indicates a failed card read. Verify the reader's harness and connections are secure and free of damage.
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If the adapter still fails to read, call the Tech Check-in Team so they can verify the FW update completed successfully and assist with testing the device or if an RMA is necessary. Make a note in RHI and your job sheet about the reason for the failure and any RMA.
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Verify the 3-pin buzzer connector is secure and inspect the harness for damage if the buzzer fails to sound. Use a spare buzzer as an additional test if one is available.
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If the buzzer still doesn’t sound, call Support and speak with the Technician Check-in team so they can verify the FW update completed and send an RMA replacement buzzer.
Note
Notate any failed device or accessory in your job sheet along with a note about any check in you were unable to complete because an RFID badge was not made available.
This step is for Verizon Connect professional installation technicians only. Charter employees should refer to Support for Charter employees performing installations.
Note
Iif the vehicle does not have an Asset tag label enter last 8 of the VIN.
Happy Path - Successful installation verified in RHI
Unsuccessful RHI verification
Note
If you are unable to complete the verification using the Reveal Hardware Installation app, call the Reveal Technician Support line (866) 908-1165 from 7:00 a.m. - 10:00 p.m. EST.
If you are unable to complete verification in the Reveal Hardware Installation app due to an app failure, note this in your job sheet.
Reveal Hardware Installer app user instructions are located on the Installation Partner resources page at install.verizonconnect.com.
Note
This support number is for CHARTER PERSONNEL ONLY. Pro-install partners are not permitted to call this number.
Charter personnel performing their own installations can call the Elite Care Support team between 8:00 a.m. - 5:00 p.m. EST at (844) 690-4800 or (866) 908-1165 for after-hours support to verify installation.
Users with access to Reveal can perform their own systematic device swap and verification. Verify that the device is reporting correctly by searching for the vehicle name or the device’s serial number in Reveal. Learn how to Verify an installation in Reveal.
Note
f you are replacing or swapping a vehicle tracker, complete the swap in Reveal first. This merges the data from your old tracker with the new tracker so you have one continuous history for the vehicle. For further details, see Swap vehicle tracker.
Note: If you are replacing or swapping a vehicle tracker, complete the swap in Reveal first. This merges the data from your old tracker with the new tracker so you have one continuous history for the vehicle. For further details, see Swap vehicle tracker.
3G devices can be identified by the part/model number listed on the device Xirgo label.
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Xirgo 6360 - AT&T 3G device
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Xirgo 6350 - VZW 3G device
The RFID reader uses a 6-pin connector, and flashes green or red to indicate a successful or failed card read. Refer to the pin voltage information below to perform hardware troubleshooting.
Grommet specs:
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Mounting Hole Diameter: 1”
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Inside Diameter: 0.75”
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Head Diameter: 1.06”
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Panel Thickness: <0.125”
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Overall Height: 0.44”
Spare grommets are available from vendors such as Heyco Part# 2137, Delcity Part# 5038, McMaster Part# 4946A701, and are eligible for reimbursement as a flat rate charge added to the PO.
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For more details, contact the VZC implementation partner who assigned the work.
Verizon Connect shall have no liability whatsoever for any damages that arise from, or are connected with, your use of our services, including the GPS tracking hardware and dash cams, in a manner contrary to the(se) instructions or in violation of law and/or our agreement. Tracking hardware connected to the diagnostic port in any vehicle that has third-party devices also connected to the diagnostic port can cause interference or loss of functionality of the third-party device. These third-party devices include, but are not limited to, wheelchair lifts, lifesaving equipment, emergency lighting, and radar guns. If such a conflict exists, contact Verizon Connect support to have the tracking hardware configured to support the third-party device. Failure to do so relieves Verizon Connect of all liability for damages that arise from or are connected with your use of the devices. Installed devices may only be removed and transferred to another vehicle if the second vehicle has been tested for compatibility, as per the(se) instructions. Transfers between vehicles which do not follow the(se) instructions will void any and all warranties from Verizon Connect, and relieve Verizon Connect of all liability for damages that arise from or are connected with your use of the devices.