Installation guide: Xirgo with powered Y-cable | OBD-II

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Skill level: Expert

The installer can identify and connect to common engine and electrical systems on vehicles and assets; such as control modules, sensors, trigger wires, alternators, starters, and solenoids. The installer can use pull-up and pull-down resistors, relays, and diodes.

Time required: 20-40 minutes

This guide explains how to install a Xirgo device using a powered Y-cable in a vehicle that has an OBD-II port. It also includes steps for installing the tracker in a vehicle that has a master shut-off switch or kill switch.

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In this guide:

Step 1: Position the vehicle

Step 2: Gather your tools

Step 3: Check the kit contents

Step 4: Identify the parts of the Xirgo device

Step 5: Identify the parts of the OBD-II Y-cable

Step 6: Identify the parts of the I/O harness

Step 7: Record the device serial number

Step 8: Locate the vehicle's OBD-II port

Step 9: Remove the vehicle’s OBD-II port

Step 10: Mount the powered Y-cable in the vehicle

Step 11: Plug the OBD-II bypass connector into the OBD-II port

Step 12: Connect the powered Y-cable to the device

Step 13: Use the LED lights to identify device status

Step 14: Plug the I/O harness connector into the Xirgo device

Step 15: Connect the I/O harness's white wire (vehicles with a master shut-off switch or kill switch)

Step 16: Connect optional peripherals or sensor inputs

Step 17: Route and secure the cabling

Step 18: Mount and secure the device

Step 19: Link the device and verify operation

Step 20: Update the vehicle tracker configuration (vehicles with a master shut-off switch or kill switch)

Step 1: Position the vehicle

Position the vehicle in a location that has good network coverage.

Warning

The engine must be off when you are installing the device.

Step 2: Gather your tools

Depending on the vehicle type, you may need the following tools:

  • Work light

  • Dash panel removal tools

  • Driver bits and socket set

  • Zip ties

  • Wire stripping tools

  • Digital voltmeter

Step 3: Check the kit contents

  • Xirgo device

  • Powered Y-cable

  • I/O peripherals harness (required for vehicles that have a kill switch or master shut off, or installations with optional peripherals)

Step 4: Identify the parts of the Xirgo device

Xirgo_parts.png

(A) Fastening tabs

(B) 14 pin Y-cable diagnostics connector

(C) 24 pin I/O harness connector

(D) Amber LED for cellular network

(E) Blue LED for Bluetooth (if equipped)

(F) Green LED for GPS

(G) Device label

Step 5: Identify the parts of the OBD-II Y-cable

OBD-II_Y-cable_parts.png

(A) OBD-II bypass connector (connects to the vehicle’s OBD-II port)

(B) OBD-II replacement port (mounts in place of the vehicle’s OBD-II port)

(C) 14 pin Molex connector (plugs into the Xirgo device)

Step 6: Identify the parts of the I/O harness

Xirgo_IO_harness_parts.png

(A) OBD-II 24 pin I/O harness (RFID compatible), connects to Xirgo device

(B) Input 4 - black/green wire (ground trigger)

(C) Input 2 - black/orange wire (negative trigger)

(D) Input 1 - purple wire (positive trigger)

(E) Panic/privacy - 4 pin connector

(F) Driver ID reader - 2 pin connector

(G) Garmin - 10 pin connector

(H) Driver ID buzzer - 3 pin connector

(I) RFID reader - 6 pin connector

(J) Software controlled ignition input/output - white wire (use only for vehicles with a master shut-off switch or kill switch, or when specified by Verizon Connect)

(K) 3-amp fuse

Step 7: Record the device serial number

Record the device's ESN/serial number (you will need it in a later step).

Verizon Connect installation partners can scan the device's ESN/serial number using the Reveal Hardware Installer (RHI) app.

Note

The device serial number (called "ESN" on Reveal) is on the device label.

00_Xirgo_XT63xx_-_SerialNo.png

Step 8: Locate the vehicle's OBD-II port

Locate the vehicle’s OBD-II port by inspecting the following areas (in this order):

  1. Under the dashboard

  2. Beneath the steering wheel column

  3. Each area indicated in the image below

Note

If you cannot locate the vehicle’s OBD-II port, check the vehicle owner’s manual or go to https://www.hum.com/setup/#section_locateobd.

2-LocateOBD.png

Step 9: Remove the vehicle’s OBD-II port

Remove the vehicle’s OBD-II port from its mounting bracket by pressing the release tabs or by removing the screws that hold it in place. You may need to remove a dash cover panel to access the OBD-II port.

Warning

Use caution when unmounting the vehicle's OBD-II port. Putting stress on the wires or otherwise damaging the OBD-II port can cause performance issues with the vehicle.

image2_Unmount_OBD-II.gif

Step 10: Mount the powered Y-cable in the vehicle

  1. Check and compare the replacement OBD-II port and the vehicle’s OBD-II port.

    Note

    Depending on the shape of the vehicle’s OBD-II port, you may need to remove the screw plate on the replacement OBD-II port to match the vehicle fitting.

    image12_Mount_Y-cable.gif
  2. Route the powered Y-cable's replacement port behind the dash panels and mount it in place of the vehicle’s OBD-II port.

    image9_Mount_Y-cable.gif

Step 11: Plug the OBD-II bypass connector into the OBD-II port

Plug the powered Y-cable’s OBD-II bypass connector into the vehicle’s OBD-II port. This will provide power and a diagnostic data feed to the device.

image7_Plug_Bypass_Into_OBD-II.gif

Step 12: Connect the powered Y-cable to the device

  1. Plug the powered Y-cable's 14 pin Molex connector into the device.

    You may need to route harnesses to the device's mounting location through tight spaces before connecting them to the device.

    Note

    You may need to route harnesses to the device's mounting location through tight spaces before connecting them to the device (see Step 17).

    Plug_14Pin_Connector_Into_Device.gif
  2. Confirm the device is receiving power (the LEDs are illuminated).

    Note

    You may need to turn on the ignition for the device to receive power.

    LEDs_Illuminated.gif

Step 13: Use the LED lights to identify device status

The Xirgo tracker has three LEDs that are used to identify the status of the device.

Xirgo_LEDs.png

(A) Amber LED (Cellular Network)

  • OFF: No power to device

  • Flashing: Ignition is OFF

  • Fast Flashing: searching for cell signal / Ignition is ON

  • Solid: Cell signal acquired / Ignition is ON

(B) Blue LED (Bluetooth), only for Bluetooth-enabled devices

  • OFF: Bluetooth is not connected

  • Flashing: Bluetooth is connected

(C) Green LED (GPS)

  • OFF: Searching for satellites

  • Flashing: Satellite count +1

    • The LED flashes once to indicate a GPS signal is acquired.

    • The LED continues flashing to indicate the number of satellites visible to the device.

Step 14: Plug the I/O harness connector into the Xirgo device

Plug the I/O harness connector into the Xirgo device.

image13_Connect_Peripherals.gif

Refer to the Xirgo I/O harness versions article for details about I/O harness versions.

Step 15: Connect the I/O harness's white wire (vehicles with a master shut-off switch or kill switch)

Note

This step should only be performed if you are installing the tracker in a vehicle with a kill switch or master shut off.

Connect_white_wire.png

(A) Xirgo device

(B) I/O harness (connects to Xirgo's 24-pin connector)

(C) White wire (connects to vehicle's ignition source)

  1. Familiarize yourself with approved methods for making wire connections:

    For information about poke-and-wrap, butt connectors, posi-tap and add-a-circuit fuse block adapters: see Verizon Connect electrical connection standards and installation policy guidance.

    For information about poke-and-wrap: see FAQ: How to make a poke and wrap connection (solderless splice).

  2. In the vehicle, locate the true ignition source. This can be an ignition switch, a factory spare wire connector labeled for ignition supply, or an ignition supply labeled on the fuse box.

    Note

    Use a digital multimeter to verify the voltage does not drop below 9 VDC while the engine is cranking.

  3. Connect the harness’s white wire to the vehicle’s ignition source using an approved connection method.

Step 16: Connect optional peripherals or sensor inputs

Connect optional peripherals as described in the relevant Peripherals section.

Wiring diagram and pin out for I/O harness

New_Xirgo_24_pin_IO_harness_-_RFID_Compatible.JPG
Wiring_Diagram_RFID_Compatible_I-O_Harness.JPG

Step 17: Route and secure the cabling

  1. Route the cables to the mounting location and connect them.

    Note

    Coil and secure any loose cabling using zip ties to ensure it will not interfere with the driver or normal operation of the vehicle.

    image12_Coil_Secure_LooseCables.gif
  2. Check everything is fastened tightly, and trim zip ties if they have excess length.

    Caution

    Use caution when trimming the zip ties. Accidentally cutting or nicking nearby vehicle wires will cause performance issues with the vehicle.

  3. Make sure the installation does not interfere with the driver or normal operation of the vehicle. If you have removed the dash panel, do not replace it until the network connection is confirmed (see Step 19).

Step 18: Mount and secure the device

  1. Find a suitable location to mount the device. Suggested mounting locations are shown below.

    Mounting_locations_for_VTU.png

    (A) Behind the driver's side knee panel

    (B) Behind the instrument cluster

    (C) Behind the center console

    (D) Behind the glove box

    To ensure strong network coverage, consider the following when choosing the mounting location:

    - The device should be mounted label-side up and skyward-facing for best signal.

    - The device should not be mounted directly under large metal parts.

    - The device will work through glass, plastics, and composites.

  2. Fasten the device securely to a stable mounting bracket or wire bundle using zip ties, VHB tape, or industrial strength Velcro. Do not cover the ESN/Serial Number with two-sided tape, the label will peel and be unreadable when the tape is removed.

    Note

    The device must be fastened securely to prevent it from moving and generating erroneous harsh driving event reporting.

    __Xirgo_Mounted.JPG

Step 19: Link the device and verify operation

Use Spotlight or the Reveal portal to link and verify successful installations. Learn how to Verify an installation in Reveal.

Step 20: Update the vehicle tracker configuration (vehicles with a master shut-off switch or kill switch)

Note

This step should only be performed if you are installing the tracker in a vehicle with a master shut-off switch or kill switch.

Caution

To prevent erroneous Reveal statuses such as false towing notifications, the device must be configured correctly as Ignition (3-wire, hardwired).

To update the tracker configuration, you can do one of the following:

Disclaimer

Verizon Connect shall have no liability whatsoever for any damages that arise from, or are connected with, your use of our services, including the GPS tracking hardware and dash cams, in a manner contrary to the(se) instructions or in violation of law and/or our agreement. Tracking hardware connected to the diagnostic port in any vehicle that has third-party devices also connected to the diagnostic port can cause interference or loss of functionality of the third-party device. These third-party devices include, but are not limited to, wheelchair lifts, lifesaving equipment, emergency lighting, and radar guns. If such a conflict exists, contact Verizon Connect support to have the tracking hardware configured to support the third-party device. Failure to do so relieves Verizon Connect of all liability for damages that arise from or are connected with your use of the devices. Installed devices may only be removed and transferred to another vehicle if the second vehicle has been tested for compatibility, as per the(se) instructions. Transfers between vehicles which do not follow the(se) instructions will void any and all warranties from Verizon Connect, and relieve Verizon Connect of all liability for damages that arise from or are connected with your use of the devices.


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