Technician guide: XT63xx with ECMD and 3-wire for heavy duty vehicles on Reveal

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This article explains how to install a Xirgo XT63xx device on heavy-duty vehicles with an ECMD cable and 3-wire power.

Time required: 20-40 minutes

Hardwired ignition requires a 3-wire install parameter file setting. If the device does not recognize ignition status, a parameter update may be required. (At Step 10, you will call Reveal Support for this.)

In this article:

• Step 1: Locate and capture the device serial number
• Step 2: Identify the device LEDs
• Step 3: Choose where to mount the device
• Step 4: Connect the ECMD cable
• Step 5: Connect the I/O harness
• Step 6: Install the Driver ID reader and external buzzer
• Step 7: Install the 3-wire connection
• Step 8: Connect power and mount the replacement connector
• Step 9: Route the cables and secure the device
• Step 10: Update the device configuration and verify operation

For installations that do not have a Driver ID reader and external buzzer, step 6 is not required.

Step 1: Locate and capture the device serial number

The device serial number is on the top of the device.

Capture the device serial number (you will need it later to verify the installation).

Step 2: Identify the device LEDs

1. Identify the location of the device LEDs.
   
2. Note the LED colors and statuses.

Amber LED (Cellular Network)

• OFF: No power to device
• Solid: Ignition is ON, cellular network is acquired
• Flashing: Ignition is OFF
• Fast Flashing: Ignition is ON; searching for cellular network

Blue LED (Bluetooth)

• OFF: Bluetooth is not connected
• Flashing: Bluetooth is connected

Green LED (GPS)

• OFF: Searching for satellites
• Flashing: Satellite count +1
  • The LED flashes once to indicate a GPS signal is acquired.
  • The LED continues flashing to indicate the number of satellites that are visible to the device.

Installing the Xirgo XT63xx

Step 3: Choose where to mount the device

Find a suitable location for the device to be mounted, such as behind the instrument cluster or the knee panel.

• For best reception:
  • The device should be label-side up and skyward-facing.
  • The device should have a clear line of sight out of the vehicle.
  • The device can acquire signal through plastics, glass and most composites, but should not be directly under large metal which can block GPS signal.
• The mounting location should allow securing the device with zip ties, VHB tape, or Velcro.

Step 4: Connect the ECMD cable

Plug the 14-pin Molex connector on the ECMD cable into the device.

Cable

9-pin Type II connector on cable

Step 5: Connect the I/O harness

This step is only for installations that have optional peripherals or sensor inputs.

If no optional peripherals are installed, go to Step 7: Install the 3-wire connection.

1. Plug the 24-pin Molex I/O harness connector into the Xirgo device.
   
   
   
2. Connect the I/O harness to the optional inputs (see images below).

Wire colors may change, always verify the pin number.

A: input 1 is pin 6; + positive input B: input 2 is pin 7; (-) negative input

A: Garmin B: Panic/Privacy C: Driver ID Buzzer D: Driver ID Reader

Step 6: Install the Driver ID reader and external buzzer

This step is only for installations that have a Driver ID reader and external buzzer.

1. Mount the Driver ID Reader in a location that is convenient for the driver to use, such as to the right of the steering column.
   Use consistent placement in each of the customer’s vehicles whenever possible.
2. Install the Driver ID reader by drilling a 3/8" (9.5mm) hole into a dash panel with at least 3/4" (19mm) minimum clearance depth behind the panel.
3. Remove the retaining washer from the back of the reader and feed the 2-pin harness through the hole. Then secure the reader in place by sliding the retaining washer back onto the harness until it is snug against the back of the panel.
4. Snap the 2-pin Driver ID connector into the Driver ID Reader cable head of the I/O harness, and secure the excess cabling using a zip tie.

Powering the external Driver ID buzzer

The external Driver ID buzzer is powered by the ignition source you connect to at Step 7: Install the 3-wire connection.

Snap the 3-pin buzzer connector into the buzzer cable head of the I/O harness and secure it using a zip tie.

Step 7: Install the 3-wire connection

Using the 24-pin power harness, connect its constant, ignition and ground wires as follows:

Red wire - Constant power (battery +) source.
White wire - True ignition source (not accessory power) such as the ignition switch, a factory spare wire connector labeled for ignition supply, or ignition supply labeled on the fuse box.
Black wire - Ground to a factory-marked grounding bolt, spare wire, or splice pack labeled for such use.
Do not make your own chassis ground using a ring terminal and self-tapping screw in the cab of a heavy truck, doing so may cause electrical issues.

Late model heavy truck chassis are separated from the frame by rubber grommets to improve ride quality which results in no low resistance return path for current. Because of this, the return path current will flow through the truck's sensitive in-dash electronics, and eventually through an ECM, TCM or other sensitive modules which are also susceptible to electrical damage due to improper grounding.

The image below shows the Poke and Wrap splice technique. Refer to the Electrical connection standards and installation policy guidance article for information about this or other approved methods.

Step 8: Connect power and mount the replacement connector

1. Remove the vehicle’s OEM Data Link Connector (DLC).
   
2. Plug the vehicle’s OEM DLC into the diagnostic Y cable that is included in the kit (see blue arrow in image below).
3. Twist to lock the connection. The connection will click when locked.
4. Install the ECMD Y-cable in the vehicle’s OEM DLC mounting location (see orange arrow in image above).
5. Secure the cable along its route, taking care to keep it clear of any moving parts.

Step 9: Route the cables and secure the device

1. Route the cables to the mounting location you chose earlier (see Step 3).
   Coil and secure any loose cabling using zip ties to ensure it will not interfere with the driver or normal operation of the vehicle.
   
2. Mount the device in the chosen location (see Step 3).
   For best signal, mount the Xirgo label-side up with a skyward-facing view and clear line of sight out of the vehicle. Do not mount the Xirgo directly under large metal objects like a mounting plate which can degrade or block GPS signal.
   
3. Fasten the device securely to a stable mounting bracket or wire bundle using zip ties, VHB tape, or Velcro. Do not cover the ESN/Serial Number with two-sided tape. (The label will peel and be unreadable when the tape is removed.)
   The device must be fastened securely to prevent it from moving and generating erroneous harsh driving event reporting.
4. 
   
5. Check everything is fastened tightly, and trim zip ties.
   Use caution when trimming the zip ties. Accidentally cutting or nicking nearby vehicle wires will cause performance issues with the vehicle. If you have removed the dash panel, do not replace it until the network connection is confirmed (see Step 10).

Step 10: Update the device configuration and verify operation

1. Call Reveal Support at 866.908.1165 to update the device configuration so ignition status is sensed for the 3-wire installation.
2. Verify operation of the device.

To verify operation:

If you’re a Reveal customer, verify your installation in Reveal.

If you’re a professional installer using Reveal, use the Reveal Hardware Installer app.

If you’re installing a device in Fleet, use the Fleet Installer Portal.

Disclaimer

Verizon Connect shall have no liability whatsoever for any damages that arise from, or are connected with, your use of our services, including the GPS tracking hardware and dash cams, in a manner contrary to the(se) instructions or in violation of law and/or our agreement. Tracking hardware connected to the diagnostic port in any vehicle that has third-party devices also connected to the diagnostic port can cause interference or loss of functionality of the third-party device. These third-party devices include, but are not limited to, wheelchair lifts, lifesaving equipment, emergency lighting, and radar guns. If such a conflict exists, contact Verizon Connect support to have the tracking hardware configured to support the third-party device. Failure to do so relieves Verizon Connect of all liability for damages that arise from or are connected with your use of the devices. Installed devices may only be removed and transferred to another vehicle if the second vehicle has been tested for compatibility, as per the(se) instructions. Transfers between vehicles which do not follow the(se) instructions will void any and all warranties from Verizon Connect, and relieve Verizon Connect of all liability for damages that arise from or are connected with your use of the devices.