Installation guide: CalAmp 42xx on Hino 195 series COE trucks on Fleet

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Skill level: Intermediate

Installers must be able to remove dash panels and instrument clusters, and mount and secure devices safely.

This article explains how to install a CalAmp 42xx device with included kit on Hino 195 series (195, 195h, 195 DC and 195h DC) Cab Over Engine (COE) trucks.

Time required: 45-60 minutes

00_-_Hino_COE_195.png

 

In this article:

Step 1: Gather your tools

You will need the following tools:

  • #1 Slotted screwdriver
  • #2 Phillips screwdriver
  • 10mm socket
  • Ratchet

Step 2: Locate and capture the ESN and VIN

You will need the device Electronic Serial Number (ESN) and the Vehicle Identification Number (VIN) later to verify the installation.

  1. Capture the device ESN.
    00a_-_record_serial_no.png
    The device ESN is on a label at the bottom of the device.
  2. Capture the VIN.
    00b_-_record_VIN.png
    The VIN is on a tag located in the driver’s door jamb.

Step 3: Identify the device LEDs

  1. Identify the location of the device LEDs.
    00c_-_LEDS-solid_green%2Bamber.png


  2. Note the LED colors and statuses (see descriptions below).

Amber LED (Cellular Network)

  • Flashing: searching for cellular network
  • Solid: cellular network is acquired

Green LED (GPS)

  • Flashing: searching for GPS signal
  • Solid: GPS signal is acquired

Installing the CalAmp 42xx

Step 4: Remove the lower passenger panel

  1. Go to/ start the removal on the passenger side of the vehicle.
    01a_-_passenger_side.png
  2. Remove the lower panel to the right of center of the dash (see green area in image below).
    01b_-_remove_panel_remove_bolts.png
  3. Remove the two 10mm bolts (see red areas in image above).

  4. Remove the 10mm bolt from the lower right corner of the dash near the door jamb.
    01c_-_remove_bolt_dash.png
  5. Locate the plastic rivet on the side of the panel near the door hinge.
    01d_-_locate_plastic_rivets.png
    Press in on the center of the rivet to release it.
    Pull the rivet out of its hole.
  6. Locate and remove the screws in the storage tray under the glove box (see blue areas in image below).
    01e_-_locate%2Bremove_screws.png
  7. Remove the lower panel as shown in the image below.
    01f_-_remove_lower_panel.png

Step 5: Install the antenna

  1. Remove the glove box (see blue area in image below).
    02a_-_remove_glove_box.png
  2. Install the antenna directly under the dash panel (see yellow area in image below).
    02b_-_install_antenna.png
  3. Route the cable behind the vent down to the bracket where the device is to be installed (see green area in image below).
    02c_-_route_cable_behind_vent.png

Step 6: Fit the installation bracket

  1. Locate and remove the buzzer (see yellow arrow in image below).
    03a_-_locate%2Bremove_buzzer.png
    Retain the 10mm bolt for reassembly.
  2. Remove the buzzer from its bracket (see orange arrow in image below).
    03b_-_remove_buzzer_from_bracket.png
  3. Secure the buzzer bracket to the Telogis mounting (see red area and arrow in image below).
    03c_-_secure_buzzer_bracket_to_mounting.png

  4. Using the 10mm bolt removed at point 1 above, along with the included 10mm nut (see yellow area/ arrow in images below), install the buzzer as shown in image on right below.


    03d_-_reuse_10mm_bolt.png


    03e_-_install_buzzer.png

    The buzzer orientation on the bracket has changed (see red arrow in image above).
  5. Locate the support from which the buzzer was removed (see yellow arrow in image below).
    03f_-_locate_buzzer_support.png
  6. Install the mounting bracket from the kit using the supplied 10mm bolts (see yellow arrow in image below. The top bolt is not visible in the image because it is behind a module.)
    03g_-_plug_in_buzzer_harness.png
    The installation bracket is labeled to identify its orientation.
  7. Plug in the buzzer harness (see pink area in image above).

Step 7: Wire the device

  1. Locate the 10 pin white harness (it is above the fitted installation bracket, see pink area in image below), and plug the DB15 cable into it.
    04a_-_locate_white_harness.png
  2. Screw the DB15 cable into the device using a small flathead screwdriver.
    04b_-_screw_DB15_cable_to_device.png

Step 8: Install the device into the cradle

  1. Confirm the two device LEDs are solid (see green and orange arrows in image below).
    05a_-_LEDs-solid_for_install.png
  2. Install the device into the cradle, plug-up and into the cradle top first (see blue arrow in image below).
    05b_-_coil%2Bsecure_wires.png
    There is a module close to the device (see yellow arrows in image above). Trying to install the device bottom-first risks breaking the device's DB15 connection, causing failure.
  3. Coil and secure any loose cabling using zip ties.
    Ensure cabling will not interfere with the driver or normal operation of the vehicle.

Step 9: Verify operation

The two device LEDs (Amber for cellular network, green for GPS) must be solid before you verify operation of the device.
05a_-_LEDs-solid_for_install.png

If you’re a Reveal customer, verify your installation in Reveal.

If you’re a professional installer using Reveal, use the Reveal Hardware Installer app.

If you’re installing a device in Fleet, use the Fleet Installer Portal.

Disclaimer

Verizon Connect shall have no liability whatsoever for any damages that arise from, or are connected with, your use of our services, including the GPS tracking hardware and dash cams, in a manner contrary to the(se) instructions or in violation of law and/or our agreement. Tracking hardware connected to the diagnostic port in any vehicle that has third-party devices also connected to the diagnostic port can cause interference or loss of functionality of the third-party device. These third-party devices include, but are not limited to, wheelchair lifts, lifesaving equipment, emergency lighting, and radar guns. If such a conflict exists, contact Verizon Connect support to have the tracking hardware configured to support the third-party device. Failure to do so relieves Verizon Connect of all liability for damages that arise from or are connected with your use of the devices. Installed devices may only be removed and transferred to another vehicle if the second vehicle has been tested for compatibility, as per the(se) instructions. Transfers between vehicles which do not follow the(se) instructions will void any and all warranties from Verizon Connect, and relieve Verizon Connect of all liability for damages that arise from or are connected with your use of the devices.


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